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Dustless Vacuum Blasting Machine 20m Hose For Cleaning Oil Pipe Exported To Indonesia
Description
Vacuum blasting is an abrasive blasting method, also referred to as dustless blasting or closed loop abrasive blasting. The method is characterized by a blast tool that does abrasive blasting and collects both used blast media, and loosened particles from the surface to be treated, simultaneously. The blast tool is equipped with a blast hose and a suction hose, that both run from the blast tool to a control unit. The control unit supplies the blast tool with pressurized air mixed with blast media, and sucks back dust, loosened particles and used blast media. The control unit continuously separates dust and loosened particles from the used blast media, and sends used blast media back into the pressurized air flow. The dust and loosened particles are collected in a waste bin.
Application
The equipment can be widely used in petrochemical industry, metal structure, ship repair, pipeline power, aerospace aviation, locomotive manufacturing and other industries. It is an ideal tool for pre-processing of various steel structures.
Benefits if using TS vacuum blasting,
1. 100% dust free operation because of fully automated vacuum start/stop sequence
2. Clean, abrasive free surface after blasting
3. Automatic filter cleaning system
4. Unit can be movable easily
5. Wide range of brushes to fit all (flat, cornered, radius) surfaces
6. Working radius is 10m(the maximum radius could be 40m). The cleanliness is up to Grade Sa2.5-Sa3
7. Handle controlled switch(Electric control DC24V)
8. Adopts special control circuit, and the working pressure can be adjusted arbitrarily in the range of 0.2kpa - 0.8kpa, which can meet the requirement of sand blasting process for different workpieces.
Technical Specification
Model | TS-300L |
Size | 2100x1100x2300(L*W*H) |
Weight | About 600kg |
Voltage | 380V 50HZ |
The dia of nozzle | 8mm |
Working pressure | 4-7bar |
Working radius | 20m |
Working efficiency | 8-10m²/h |
Working type | Automatic recycle type |
Air consumption | 3-6m³/min(recommend to match with 37kw air compressor) |
Fan power | 2x4kw |
Filtration area | About 20m² |
Cleaning level | Sa2.5-3 |
Roughness | 40-70μm |
Usable abrasive | G25-150 grits |
How does it work?
The TS Machinery machine mixes abrasive particles with compressed air to allow them to be blown on to the work surface at high speed which strips back the paint and other contaminants to original surface and all residues are contained and vacuumed back into the system. The system can also operate at low pressure ranging from 58-100 psi.
The heavy particles are separated from the dust; the particles are then allowed to fall into a collection drum. The mullet-cartridge dust collector captures the fine dust allowing it to fall into the collection drum and the air then passes through a filter to ensure that the discharge air is clean. With no moving parts, this air powered venturi system is the ultimate in reliability.
What are its advantages over conventional methods of cleaning?
Normal sandblasting cuts the contaminant from the surface, but causes toxic or hazardous waste to become airborne. TS Machinery vacuum machine retrieves dust, residue and abrasive at the point of blast and eliminates the negatives traditionally associated with open blasting -Contamination, dust, poor visibility, operator exposure, shut down work surrounds, clean up. It allows blasting to be undertaken were no other methods would be acceptable.
Work in all locations
The system can work in horizontal and vertical positions and can by using an extension hose can be operated Up to 60 meters from the equipment.
Continuous blasting
As it is air powered there is a constant supply of compressed air to the cleaning and vacuum nozzle which enables the work to be completed quicker, cleaner and thus is cost effective and reduces downtime.
Is it friendly to the environment?
Dry blasting prevents the emission of toxic substances (lead paint) in to the environment unlike conventional blasting. The unit has a self contained collection drum. There is no need to clean up large areas as the vacuum system negates the need to do so.
Health and safety
Like most industrial processes there is always an element of danger and dry blasting is no exception. The dangers that operators will be exposed to consist of noise, compressed air and manual handling.
Failure and Troubleshooting
Failure | Probable Cause | Troubleshooting |
Small compressed air | Small air pressure in the regulator valve. | Rotate regulator valve, adjust the air pressure. |
Continuous air flow with no sand or discontinuous sand |
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Abrasive blasted is uneven |
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Low recycle system efficiency |
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Too much blasted sand |
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Low working efficiency |
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